Bud Posted May 4, 2017 Share Posted May 4, 2017 My new hack rig has a windshield that is about 2" too tall. What blade would you use in a jig saw to cut off the excess? Link to comment
realshelby Posted May 4, 2017 Share Posted May 4, 2017 YOu want to use the finest blade you can get. Meaning the highest tooth count. Like 24t per inch or higher. Plenty of masking tape on the area so you don't scratch the rest of the screen. You need to make sure the screen is supported, if it goes to jumping around when cutting that is how they get cracked. YOu can use a metal file to smooth it up some, then sandpaper to finish off to the degree you want. You can use metal polish to bring the edge to a nice finish. Link to comment
elkroeger Posted May 5, 2017 Share Posted May 5, 2017 go slow and use a fresh blade. it's really easy to just melt your way through. To get a good even line going, just scribe a line off the existing edge. If it was me, I'd cut it just proud of the desired line, and then use a sander to do the last little bit. Best to use a big disk or belt sander, but a handheld prolly be fine. 80 - 100 grit maybe. Same goes for sanding. Slow and easy. Don't melt your way through. Link to comment
szurszewski Posted May 5, 2017 Share Posted May 5, 2017 I don't know what you're shield is made out of, but you can probably "flame" the edge (run a torch over it lightly/quickly) after you finish cutting/sanding to get rid of the white edge without having to spend a ton of time polishing. Since you're going to have the cut-off 2" piece, I'd play with that first as far as getting the finish you want on the edge. Link to comment
lkraus Posted May 5, 2017 Share Posted May 5, 2017 (edited) I'd eliminate the possibility of scratching the shield with the saw base by covering the the area with wide strips of painters tape. Either mark the line on the tape and cut through it, or mark the shield and then apply tape tracks on each side of the line to support the saw. It's a lot easier to prevent scratches than it is to polish them out. I've tried just taping the base instead, but bits of "sawdust" were trapped between the shield and the vibrating base, so it still needed polishing. Do NOT sand and polish the edge until it is clear. It will act like a magnifying glass, focusing sunlight to melt your plastics. Leave a matte finish. Edited May 5, 2017 by lkraus Link to comment
gordiet Posted May 5, 2017 Share Posted May 5, 2017 I took one to glass shop and had it cut. A lot cheaper then me ruining it. GT Link to comment
tallman Posted May 6, 2017 Share Posted May 6, 2017 Get a "Booster" chair I'll sell you the AirHawk back, you can add a lot of air... Link to comment
Bud Posted May 6, 2017 Author Share Posted May 6, 2017 You guys are always so helpful!!! Link to comment
Recommended Posts
Create an account or sign in to comment
You need to be a member in order to leave a comment
Create an account
Sign up for a new account in our community. It's easy!
Register a new accountSign in
Already have an account? Sign in here.
Sign In Now