Cameleer Posted August 30, 2023 Share Posted August 30, 2023 (edited) Hi to all, I was so proud of myself after successfully changing the starter on my 2001 1150RT until I hit a brickwall when re-installing the footrest plate as the upper M10 bolt will not go back in the frame as there is a small misalignment and I'm scared to force the screw in and possibly mess up the thread. I have tried with the bike on the center stand, on wheels etc. but there is no change. I have basic skills and even more basic tools. Any ideas? Thanks Edited August 31, 2023 by Cameleer Solution found Link to comment
dirtrider Posted August 30, 2023 Share Posted August 30, 2023 17 minutes ago, Cameleer said: Hi to all, I was so proud of myself after successfully changing the starter on my 2001 1150RT until I hit a brickwall when re-installing the footrest plate as the upper M10 bolt will not go back in the frame as there is a small misalignment and I'm scared to force the screw in and possibly mess up the thread. I have tried with the bike on the center stand, on wheels etc. but there is no change. I have basic skills and even more basic tools. Any ideas? Thanks Evening Cameleer It might be easy & it might not. Try taking the motorcycle off the center stand & placing it on it's wheels. With the motorcycle on the center stand that kind of loads & displaces the frame enough to make bolt reinstallation difficult. Link to comment
Cameleer Posted August 30, 2023 Author Share Posted August 30, 2023 9 minutes ago, dirtrider said: Evening Cameleer It might be easy & it might not. Try taking the motorcycle off the center stand & placing it on it's wheels. With the motorcycle on the center stand that kind of loads & displaces the frame enough to make bolt reinstallation difficult. Thanks for the reply, yes I tried that but to no avail. Tomorrow I'll fiddle a bit with the suspension preload and see if it changes anything. - I knew that it's preferable to change the starter without removing the plate, now I see why! Regards, FR Link to comment
dirtrider Posted August 30, 2023 Share Posted August 30, 2023 12 hours ago, Cameleer said: Thanks for the reply, yes I tried that but to no avail. Tomorrow I'll fiddle a bit with the suspension preload and see if it changes anything. - I knew that it's preferable to change the starter without removing the plate, now I see why! Regards, FR Evening, Try having someone sit in the seat with it on it's wheels as the frame might still be off from the center stand. 1 Link to comment
TSConver Posted August 30, 2023 Share Posted August 30, 2023 Make sure none of the other bolts are tight yet. 2 Link to comment
The Fabricator Posted August 30, 2023 Share Posted August 30, 2023 You should be able to look in the bolt hole [with the foot rest plate removed] and visually see the mis-alignment. Then it is a matter of shifting the steel pipe in the correct direction to force it into alignment. 1 Link to comment
Cameleer Posted August 31, 2023 Author Share Posted August 31, 2023 22 hours ago, Cameleer said: Hi to all, I was so proud of myself after successfully changing the starter on my 2001 1150RT until I hit a brickwall when re-installing the footrest plate as the upper M10 bolt will not go back in the frame as there is a small misalignment and I'm scared to force the screw in and possibly mess up the thread. I have tried with the bike on the center stand, on wheels etc. but there is no change. I have basic skills and even more basic tools. Any ideas? Thanks Well, after a couple of hours of jiggling and fiddling it finally got sorted out by following the advice given by you guys, and it worked like a dream. I got the bike off the center stand and had a strong dude pull the frame back and up until the holes aligned perfectly and the screw went in, but not without effort. As I don't have a torque wrench I just winged it and tried to guesstimate (no idea what a 42Nm torque feels like) but did my best to not over-tighten it. Thanks to you all for the kind help! 1 Link to comment
Jim Moore Posted September 1, 2023 Share Posted September 1, 2023 Lots of times a problem like that can be solved with a crow bar or judicious use of a floor jack. 1 1 Link to comment
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