johnlt Posted November 22, 2007 Share Posted November 22, 2007 After fighting several times aligning the holes to install the six screws that hold the fuel cap assembly to the tank, I came up with a method that works great. I used three 5/32" drill bits and put one in every other hole PRIOR to setting the fuel cap assembly in place. I then lower the fuel cap assembly down over the drill bits and it mainntains the alignment for insertion of the first three screws. I then remove the drill bits and install the last three screws. any 5/32 round stock will work and there is a bottom to the holes so you don't have to worry about dropping through. Works great. Link to comment
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