R1100R Minor Service Procedure
Minor Service - every 12,000 miles
Version 3/5/00


Mileage:	___________

Date:		___________

Items needed:

oil, 4 qts
oil filter
oil drain plug washer

Page numbers refer to the Haynes manual #3466

* warm bike up

* drain engine oil

* remove oil filter

* after oil has drained install new filter - 8 ft lb

* install drain plug/washer - 24 ft lb

* fill engine with 4 qts oil:	____________

* allow engine to cool overnight

* check plug condition and regap to 0.031" (page 1.7)

left:	__________

right:	__________

torque plugs to 15 ft lb


* adjust valves (page 1.8):

intake = 0.006"
exhaust=0.012"
adjuster screw locknut - 6 ft lb = 72 in lb
valve cover bolts - 6 ft lb

________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

* set clutch freeplay to 5mm at lever tang (page 1.9)

* check all brake pads for wear/damage (page 1.10)

* check f & r suspension and steering damper (page 1.10)

________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________


* lubricate (page 1.11)

* 4 foot pegs

* clutch cable

* throttle cable

* clutch lever pivot

* brake lever pivot

* clutch cable nipples at both ends

* throttle cable

* brake pedal pivot

* shift lever pivots

* speedo cable

* check throttle and choke cables (page 1.13)

* balance throttle bodies (page 1.12 or http://www.ibmwr.org/tech/r11tech/r1100_throt_bod_sync.html)

* check gearbox oil level (page 1.13)

* check final drive oil level (page 1.14)

* tighten the following (page 1.14)


* gearbox oil drain plug - 22 ft lb

* gearbox fill plug - 17 ft lb

* final drive fill plug - 17 ft lb

* final drive drain plug - 17 ft lb

* gear shift lever pinch bolt - 7 ft lb

* gear shift pivot bolt - 26 ft lb

* front brake lever pivot bolt - 6 ft lb

* rear brake pedal pivot bolt - 26 ft lb

* footrest bolts - 6mm=4 ft lb/8 mm= 16 ft lb/10 mm=32 ft lb

* center stand bolts - 16 ft lb

* side stand bolts - 32 ft lb

* engine mounting bolts - see page 2.6

* front shock absorber lower mounting bolt - 32 ft lb

* front shock absorber upper mounting bolt - 35 ft lb

* telelever/swingarm pivot shaft bolt - 55 ft lb

* handlebar clamp bolts - 16 ft lb

* front axle bolt - 22 ft lb

* front axle clamp bolts - 16 ft lb

* front fork yoke bolts - ??

* rear wheel bolts - 88 ft lb final setting

* brake caliper mounting bolts - 30 ft lb

* brake hose banjo bolts - 12 ft lb

* caliper bleed valves - 5 ft lb

* brake disk bolts - 16 ft lb

* muffler front mounting bolts - 15 ft lb

* muffler rear mounting bolts - 18 ft lb

* muffler clamp bolt - 27 ft lb 


Notes: 



















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